Answers to Common Industrial Water Treatment FAQs

What is the difference between industrial wastewater treatment and industrial water treatment?

Industrial water treatment is the mechanisms, processes and/or equipment used to treat water that has become contaminated by industrial, commercial or municipal activities prior to it being released back into the environment or to facilitate its re-use.

Certain industrial businesses and manufacturing plants must treat wastewater prior to discharge to maintain compliance with EPA Effluent Limitation Guidelines. Properly treated wastewater may be recycled as process water or for agricultural use.

Both industrial wastewater treatment and industrial water treatment technologies may employ chemical treatments in addition to multi-stage water filtration systems.

What is the best water treatment method for boiler feed water?

There are two primary methods for treatment of boiler feed water. Chemically treated water and/or water treated with multiple pieces of industrial water treatment equipment. The level of treatment needed will depend on several factors. The operating pressure of the boiler and the specific raw water used. Calcium carbonate scale formation is often a problem in low pressure boilers.

High pressure boilers require high purity demineralized water as even very low levels of contaminants can cause deposits and corrosion inside the boiler and condensate systems. Filtration, softening and reverse osmosis can produce the water quality recommended by boiler manufacturers. RO water reduces the chemicals needed to treat the boiler feedwater and supplies a consistent water quality.

Is water softening alone sufficient for treating boiler feed water?

Water softening alone, at times, can be sufficient for low pressure boilers. Check with the manufacturer for their recommendation. In addition to scale depositing calcium and magnesium minerals, boiler feed water often contains other deposits and minerals that are not effectively removed by the ion exchange process of a water softener. Adding a RO filtration system will reduce any chemicals needed and will supply the boiler with consistent high quality water.

How long does it take for a water softener to regenerate?

The length of time it takes for a water softener to regenerate depends on a number of factors, namely the brand and size of water softener used. Most water softeners require regeneration after a set number of gallons of water passes through the system. However, Culligan’s patented Aqua-Sensor® system monitors the hardness in your water to determine exactly when your softener needs to regenerate, allowing you to achieve a savings in salt and water required for the regeneration process. Savings can be estimated at the time the unit is sized.

What is the difference between reverse osmosis (RO) and nanofiltration (NF or Nano)?

Reverse osmosis and Nanofiltration are nearly identical in terms of appearance and functionality. Both systems force water through a membrane filter to remove unwanted contaminants.

The primary difference between reverse osmosis and nanofiltration is that nanofiltration does not reject dissolved minerals. Nanofiltration allows between 10% and 20% of dissolved minerals to remain in the water while reverse osmosis rejects 90% to 99% of these same minerals. Nanofiltration is a newer technology that was developed specifically for purifying drinking water. Since the same minerals that are beneficial to human health can wreak havoc on a boiler system or cooling tower, reverse osmosis remains the filtration method of choice for industrial use.

Can a reverse osmosis (RO Filtration) system achieve 100% recovery or 100% separation of particulates from process water?

Reverse osmosis systems can reject particles down to the size of .0001 microns. A good reverse osmosis system will reject 95%-99% of most feed water contaminants. Industrial reverse osmosis systems typically recover anywhere from 50% to 75% of filtered feed water. So for every 100 gallons filtered, about 50-75 gallons is recovered as product water.

Which type of filtration media is best for industrial water treatment?

The type of filtration system selected will largely depend on what you are trying to remove. For removing something like chlorine, a simple granular activated carbon filter will do the trick. For hard water scale and deposits, a water softener will be required. To remove iron deposits or sediment, oxidation coupled with depth or multimedia filtration will work best. If bacteria or viruses are a concern, a reverse osmosis system plus UV sterilization and submicron filtration is commonly used.

Need help choosing the best water filtration system for your business? Culligan specializes in engineering custom industrial water treatment solutions.

What is the difference between a gravity filter and a pressure filter?

Gravity filters utilize the force of gravity to push water downward through a sand or anthracite filtration bed at the basin of the system. Pressure filters typically use steel or fiberglass pressure vessels rated for 100 psig where water is forced downward through a filtration bed.

Contact a Culligan Industrial Water Expert today